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Operational Rate Monitoring System - List of Manufacturers, Suppliers, Companies and Products

Operational Rate Monitoring System Product List

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[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Molding Processing)

[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Molding Processing)

The epitome of "Monozukuri IoT" systems: Operational Rate Monitoring System!

Detects the movement of molds in metal parts forming press machines and calculates the operating status. Sensors were installed on old press machines to digitize them. ◆ Applicable Products - Ideal IoT System ◆◆ Features - Detects the up and down movement of the mold and converts it into shots per minute (SPM). - Since it counts the up and down movement of the mold, it is an easy-to-understand system. - Detects the presence or absence of metal part materials, distinguishing between stops due to material shortages and abnormal stops. - Stable data collection is possible even in factories with a high presence of metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - Automatically records and visualizes operating status data. - Allows you to know the condition of press machines located far from the office. - Digitized even old press machines that lack communication functions. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy. - This example is an application case for press machines using molds, and it can be applied to equipment with periodic motion components.

  • Company：IDIoT
  • Price：Other
  • Sensors
  • Other Sensors

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[Case Study] Operating Rate Monitoring System / Injection Molding Machine + Peripheral Equipment

[Case Study] Operating Rate Monitoring System / Injection Molding Machine + Peripheral Equipment

Multiple sensor inputs are also possible. In addition to the signal tower, the status of other peripheral equipment is also digitized. Basically, anything can be digitized!

In addition to detecting the signal tower status of injection molding machines, the status of peripheral equipment such as worksite lights is also acquired. All data indicating the behavior of operators is sensed to comprehensively calculate the operational status. ◆ Applicable Products - Ideal IoT System ◆◆ Features - Detects the lighting status of the signal tower and worksite lights and converts it into operational status by the minute. - Digitizes all movements (light, rotation, movement, etc.) occurring around production equipment using multiple sensors to comprehensively calculate operational status and operational rates. - Stable data collection is possible even in factories with many metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - Automatically records and visualizes operational status data. - Allows you to know the status of the press machine in a factory located away from the office. - Digitizes all data related to production activities using diverse sensing technologies. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy.

  • Company：IDIoT
  • Price：Other
  • Sensors
  • Other Sensors

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[Case Study] Operating Rate Monitoring System / Current Sensor Utilization

[Case Study] Operating Rate Monitoring System / Current Sensor Utilization

There are various methods to calculate the operating rate. The operating condition is determined by measuring the current of the equipment.

The productivity of equipment can be determined in various ways. Machines consist of many parts and moving components, so their operational status is reflected everywhere. In other words, the determination of whether they are "operating" can be made from any of these aspects. In this example, we focus on the fact that a large current flows when the equipment is "operating" to make this determination. ◆ Applicable Products - Ideal IoT System ◆◆ Features - It monitors the fluctuations of relatively large currents in equipment to determine operational status. - It can be applied to any equipment that operates by receiving power. - Stable data collection is possible even in factories with many metal objects, thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs and determination results are displayed. ◆◆◆ Effects - It can be easily attached to electrical wires. - By using the electrical wires aggregated in control boxes, it is easy to measure the current at multiple locations. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy.

  • Company：IDIoT
  • Price：Other
  • Sensors
  • Other Sensors

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